HEFEI PROX Machinery -- Production Line
Tortilla Production Line
The Tortilla Production Line is designed for the automated production of flour tortillas, corn tortillas, tortilla wraps, burrito sheets, and similar flatbread products. With dough dividing, rounding, proofing, hot-press forming, multi-zone baking, rapid cooling, automatic counting, stacking, and packaging connection, the line helps food factories achieve stable output, uniform thickness, consistent baking quality, reduced manual handling, and higher production efficiency.
Capacity
3500-20000 pcs/h
Size Range
6/8/10/12 Inch
Weight Range
40-100g
Product Gallery
Quick Specs
Capacity
3500-20000 pcs/h
Product Size
6/8/10/12 Inch
Product Weight
40-100g
Process Steps
Raw Material Preparation → Dough Mixing → Dough Chunking & Lifting → Dough Dividing & Rounding → Proofing → Hot-Press Forming → Tunnel Baking → Rapid Cooling → Automatic Counting & Stacking → Packaging Connection
Available Models
PXTA-1200PXTA-950PXTA-820PXTA-740
PLC
Intelligent Control
Full Auto
End-to-End Line
30+
Countries Served
OEM
Custom Solutions
Line Layout Diagrams
Modular configurations tailored to your factory space and production requirements.
Machine Components
1 Chunker
2 Elevator
2 Elevator
4 Poorfer
5 Dough Ball Distributor Table
6 Hot Press
7 Oven
8 Vaccum Conveyor
9 Cooler Conveyor
10 Counter Stacker
Machine Components
1 Chunker
2 Elevator
2 Elevator
4 Poorfer
5 Dough Ball Distributor Table
6 Hot Press
7 Oven
8 Vaccum Conveyor
9 Cooler Conveyor
10 CCD Visual Inspection
11 Counter Stacker
Machine Components
1 Chunker
2 Elevator
3 Divider Rounder
4 Poorfer
5 Dough Ball Distributor Table
6 Hot Press
7 Oven
8 Turning Conveyor
9 Vaccum Conveyor
10 Cooler Conveyor
11 Counter Stacker
Machine Components
1 Chunker
2 Elevator
3 Divider Rounder
4 Poorfer
5 Dough Ball Distributor Table
6 Hot Press
7 Oven
8 90° Turning Conveyor
9 Vaccum Conveyor
10 Cooler Conveyor
11 Counter Stacker
Model Specifications
Compare models to find the right production capacity and configuration for your factory.
| Model | Press Plate Size | Diameter (inch) | Diameter (mm) | Product Weight | Capacity / Hour | Press Stroke |
|---|---|---|---|---|---|---|
| PXTA-1200 | 1270*1070 mm | 6 inch 8 inch 10 inch 12 inch | 150 mm 200 mm 250 mm 300 mm | 28-40g 40-60g 60-80g 100-110g | 16000-18000 15000-18000 8000-10000 7500-8000 | 4*6 4*5 4*3 3*3 |
| PXTA-950 | 950*950 mm | 6 inch 8 inch 10 inch 12 inch | 150 mm 200 mm 250 mm 300 mm | 28-40g 40-60g 60-80g 100-110g | 15500-16000 7000-8000 7000-8000 3500-4000 | 4*4 3*3 3*3 2*2 |
| PXTA-820 | 820*820 mm | 6 inch 8 inch 10 inch 12 inch | 150 mm 200 mm 250 mm 300 mm | 28-40g 40-60g 60-80g 100-110g | 15500-16000 7000-8000 3500-4000 3500-4000 | 4*4 3*3 2*2 2*2 |
| PXTA-740 | 740*740 mm | 6 inch 8 inch 10 inch 12 inch | 150 mm 200 mm 250 mm 300 mm | 28-40g 40-60g 60-80g 100-110g | 7500-8000 7500-8000 3500-4000 3500-4000 | 3*3 2*2 2*2 2*2 |
* Specifications may vary based on product formulation and customization. Contact us for tailored solutions.
Production Process
1
Step 1
Raw Material Preparation & Dough Mixing
Flour, water, oil, salt, sugar, and other ingredients are mixed according to the recipe to create stable dough suitable for tortilla production.
2
Step 2
Dough Chunking & Lifting
The bulk dough is automatically divided into smaller dough blocks and transferred to the dividing and rounding system, reducing manual handling and improving production continuity.
3
Step 3
Dough Dividing & Rounding
The dough is precisely divided into consistent portions and rounded into smooth dough balls, helping ensure stable weight, shape, and final tortilla size.
4
Step 4
Proofing
The dough balls enter the proofer, where temperature, humidity, and time are controlled to improve dough extensibility and elasticity before pressing.
5
Step 5
Hot-Press Forming
The proofed dough balls are pressed into round tortilla sheets by heated platens. This step helps achieve uniform thickness and prepares the product for baking.
6
Step 6
Tunnel Baking
The formed tortillas pass through the tunnel oven for uniform baking, drying, and setting, helping create consistent color, texture, and taste.
7
Step 7
Rapid Cooling
After baking, the tortillas are quickly cooled to reduce sticking and prepare them for stable stacking and packaging.
8
Step 8
Automatic Counting, Stacking
After cooling, the tortillas are automatically counted and stacked according to the preset quantity. This helps ensure neat arrangement, consistent stack size, and easier handling for the next packaging step.
9
Step 9
Packaging
The stacked tortillas can be transferred to the packaging section or connected with an automatic packaging machine, supporting continuous production and improving overall line efficiency.
1
Step 1
Raw Material Preparation & Dough Mixing
Flour, water, oil, salt, sugar, and other ingredients are mixed according to the recipe to create stable dough suitable for tortilla production.
2
Step 2
Dough Chunking & Lifting
The bulk dough is automatically divided into smaller dough blocks and transferred to the dividing and rounding system, reducing manual handling and improving production continuity.
3
Step 3
Dough Dividing & Rounding
The dough is precisely divided into consistent portions and rounded into smooth dough balls, helping ensure stable weight, shape, and final tortilla size.
4
Step 4
Proofing
The dough balls enter the proofer, where temperature, humidity, and time are controlled to improve dough extensibility and elasticity before pressing.
5
Step 5
Hot-Press Forming
The proofed dough balls are pressed into round tortilla sheets by heated platens. This step helps achieve uniform thickness and prepares the product for baking.
6
Step 6
Tunnel Baking
The formed tortillas pass through the tunnel oven for uniform baking, drying, and setting, helping create consistent color, texture, and taste.
7
Step 7
Rapid Cooling
After baking, the tortillas are quickly cooled to reduce sticking and prepare them for stable stacking and packaging.
8
Step 8
Automatic Counting, Stacking
After cooling, the tortillas are automatically counted and stacked according to the preset quantity. This helps ensure neat arrangement, consistent stack size, and easier handling for the next packaging step.
9
Step 9
Packaging
The stacked tortillas can be transferred to the packaging section or connected with an automatic packaging machine, supporting continuous production and improving overall line efficiency.
Key Features
Engineering advantages built into every production line for reliability and performance.
Fully Automated Continuous Production
The tortilla production line supports continuous automated production from dough processing, dividing, rounding, proofing, hot-press forming, baking, cooling, to counting and stacking. It reduces manual handling, improves hygiene, and helps food factories increase production efficiency.
Consistent Thickness and Stable Quality
With precise dough portioning, rounding, proofing, and hot-press forming, the line helps maintain stable dough weight, shape, and extensibility, ensuring consistent tortilla size, thickness, texture, and appearance.
Hot-Press Forming and Multi-Zone Baking
The combination of hot-press forming and tunnel baking allows tortillas to be formed quickly and baked evenly. This helps achieve uniform cooking, stable color, and consistent taste.
Rapid Cooling for Better Handling
After baking, tortillas are rapidly cooled to reduce sticking and improve product stability, making counting, stacking, and packaging smoother and more efficient.
Modular Layout for Flexible Installation
The production line adopts a modular layout, allowing flexible configuration based on factory space, production capacity, and process requirements. It is suitable for new factories, production upgrades, and different industrial layouts.
High Capacity for Industrial Production
Designed for industrial food manufacturers, the line supports different tortilla diameters and production capacities, helping customers meet large-scale demand from retail, frozen food, central kitchen, and OEM/ODM markets.
Customization Capabilities
We design each production line around your product specifications, factory layout, and output goals.
Layout Customization
Provide straight-line layouts, corner layouts, modular cooling and stacking layouts, and multi-line configurations to match different factory spaces.
Capacity Customization
Recommend suitable line models and module configurations based on target output, product size, and factory production plan.
Process Customization
Adjust proofing time, temperature, humidity, hot-press parameters, baking time, conveyor speed, and cooling performance according to the customer’s recipe and product standard.
Success Cases
Real-world deployments of this production line across global food manufacturers.
Get a Free Consultation
Ready to Build Your Tortilla Production Line?
Tell us your production requirements -- product type, size, target capacity, and factory layout. Our engineers will recommend the right configuration and provide a detailed quotation within 24 hours.